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Lac production is found in Assam
and other parts of North-East India,
Bangladesh,
Myanmar, Thailand, Laos,
Vietnam and parts of China
The raw sticklac is crushed into small grains, sieved, washed in
mild alkaline water and dried, removing impurities
to produce seedlac.
Traditionally, seedlac is processed by hand. It is packed into a
long, narrow, cloth bag, heated by a bhatta
(charcoal fire), and forced out through the pores of
the bag; leaving behind impurities. The filtered
mass is drawn into sheets of approximately 0.5cm
thickness by skilled workmen. The resulting product
is known as button lac or flaked shellac. The prefix
button refers to its pellet shape. The flake shellac
is then used to make the varieties of grades of
shellac that forms the basis for coating and glazes.
Machine processed shellac is currently made either by melting the
sticklac on steam-heated grids and squeezing the
soft molten lac through a filter by means of
hydraulic pressure; or by dissolving it in a solvent
and filtering the solution before feeding it through
evaporators in order to concentrate it. Both of
these methods end with the shellac product being
rolled into sheets mechanically; ready to be
flaked.
We improve upon the traditional processing methods by tripling
the
validated methods of bioburden control.
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